Condition Monitoring and Equipment Diagnostics

Module 1: Condition Monitoring Strategy

Apply condition-based maintenance، asset selection to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for condition monitoring strategy.

Identify risks, failure patterns, cost impacts and coordination gaps linked to failure patterns، monitoring intervals.

Practical activity: use a checklist, case scenario, KPI review or planning template for risk-based technology selection، value case.

Module 2: Vibration Analysis Fundamentals

Apply rotating equipment faults، imbalance to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for vibration analysis fundamentals.

Identify risks, failure patterns, cost impacts and coordination gaps linked to misalignment، bearing defects.

Practical activity: use a checklist, case scenario, KPI review or planning template for looseness، resonance.

Module 3: Thermography and Electrical/Mechanical Inspection

Apply thermal patterns، electrical hotspots to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for thermography and electrical/mechanical inspection.

Identify risks, failure patterns, cost impacts and coordination gaps linked to insulation issues، mechanical friction.

Practical activity: use a checklist, case scenario, KPI review or planning template for safety precautions، reporting standards.

Module 4: Oil Analysis and Lubrication Diagnostics

Apply wear particles، contamination to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for oil analysis and lubrication diagnostics.

Identify risks, failure patterns, cost impacts and coordination gaps linked to viscosity، lubricant degradation.

Practical activity: use a checklist, case scenario, KPI review or planning template for sampling practices، interpreting lab reports.

Module 5: Ultrasound and Leak Detection

Apply compressed air leaks، steam traps to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for ultrasound and leak detection.

Identify risks, failure patterns, cost impacts and coordination gaps linked to bearings، electrical discharge.

Practical activity: use a checklist, case scenario, KPI review or planning template for inspection routes، cost impact estimation.

Module 6: Diagnostic Decision-Making and Work Creation

Apply alarm thresholds، fault severity to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for diagnostic decision-making and work creation.

Identify risks, failure patterns, cost impacts and coordination gaps linked to remaining useful life thinking، maintenance recommendations.

Practical activity: use a checklist, case scenario, KPI review or planning template for CMMS work order generation.

Module 7: Condition Monitoring Case Workshop

Apply sample trend analysis، diagnostic technique selection to real maintenance, reliability or engineering management decisions.

Define the data, roles, controls and handoffs needed for condition monitoring case workshop.

Identify risks, failure patterns, cost impacts and coordination gaps linked to recommendations، work prioritization.

Practical activity: use a checklist, case scenario, KPI review or planning template for monitoring route design.